{"id":211,"date":"2024-12-16T11:31:21","date_gmt":"2024-12-16T11:31:21","guid":{"rendered":"https:\/\/pwhtsolutions.net\/?p=211"},"modified":"2024-12-16T11:31:22","modified_gmt":"2024-12-16T11:31:22","slug":"je-pro-svarence-z-nerezove-oceli-vyzadovan-pwht","status":"publish","type":"post","link":"https:\/\/pwhtsolutions.net\/cs\/is-pwht-required-for-stainless-steel-weldments\/","title":{"rendered":"Je pro svary z nerezov\u00e9 oceli nutn\u00e1 PWHT?"},"content":{"rendered":"<p>A\u010dkoli do\u0161lo k v\u00fdznamn\u00e9mu pokroku v oblasti vysokoteplotn\u00edch aplikac\u00ed nerezov\u00fdch ocel\u00ed, st\u00e1le p\u0159etrv\u00e1vaj\u00ed zna\u010dn\u00e9 probl\u00e9my se sva\u0159enci kv\u016fli probl\u00e9m\u016fm s prask\u00e1n\u00edm p\u0159i op\u011btovn\u00e9m zah\u0159\u00e1t\u00ed.<\/p>\n<p>K prask\u00e1n\u00ed p\u0159i op\u011btovn\u00e9m zah\u0159\u00e1t\u00ed obvykle doch\u00e1z\u00ed v d\u016fsledku senzibilizace v tepeln\u011b ovlivn\u011bn\u00e9 z\u00f3n\u011b (HAZ) a ve svaru, co\u017e vede ke sr\u00e1\u017een\u00ed karbid\u016f chromu.<\/p>\n<h2>Obsah uhl\u00edku<\/h2>\n<p>Obsah uhl\u00edku v oceli ur\u010duje jej\u00ed pevnost, ta\u017enost a odolnost proti korozi, jako\u017e i po\u017eadavky na sva\u0159ov\u00e1n\u00ed a tepeln\u00e9 zpracov\u00e1n\u00ed po sva\u0159ov\u00e1n\u00ed (PWHT). U nerezov\u00fdch ocel\u00ed se m\u016f\u017ee pohybovat v rozmez\u00ed od 0,03 do 0,5%, co\u017e zvy\u0161uje tvrdost a odolnost proti opot\u0159eben\u00ed; nadm\u011brn\u00e9 mno\u017estv\u00ed v\u0161ak m\u016f\u017ee zp\u016fsobit, \u017ee ocel bude k\u0159ehk\u00e1 a h\u016f\u0159e sva\u0159iteln\u00e1.<\/p>\n<p>Nerezov\u00e9 oceli \u010dasto obsahuj\u00ed n\u00edzkouhl\u00edkov\u00e9 leguj\u00edc\u00ed prvky, jako je chrom, molybden a mangan, aby se zlep\u0161ily jejich vlastnosti. V kombinaci s t\u011bmito prvky se obsah uhl\u00edku sni\u017euje pod 0,25 %, co\u017e umo\u017e\u0148uje sva\u0159itelnost, zv\u00fd\u0161enou odolnost proti korozi a ni\u017e\u0161\u00ed obrobitelnost ve srovn\u00e1n\u00ed s uhl\u00edkov\u00fdmi ocelemi.<\/p>\n<p>Pokud jde o PWHT, nerezov\u00e1 ocel je obvykle lep\u0161\u00ed volbou ne\u017e uhl\u00edkov\u00e1 ocel. Jej\u00ed ni\u017e\u0161\u00ed obsah uhl\u00edku usnad\u0148uje sva\u0159ov\u00e1n\u00ed a manipulaci ve v\u0161ech v\u00fdrobn\u00edch procesech - co\u017e je obzvl\u00e1\u0161t\u011b d\u016fle\u017eit\u00e9 p\u0159i obr\u00e1b\u011bn\u00ed. Krom\u011b toho je nerezov\u00e1 ocel d\u00edky ni\u017e\u0161\u00ed mezi kluzu m\u00e9n\u011b n\u00e1chyln\u00e1 k prom\u00e1\u010dknut\u00ed nebo ohnut\u00ed ve srovn\u00e1n\u00ed s uhl\u00edkov\u00fdmi ocelemi.<\/p>\n<p>Austenitick\u00e9 nerezov\u00e9 oceli maj\u00ed obvykle n\u00edzk\u00fd obsah uhl\u00edku a\u017e 0,10% a \u010dasto je lze sva\u0159ovat bez n\u00e1sledn\u00e9ho tepeln\u00e9ho zpracov\u00e1n\u00ed (PWHT). P\u0159i spojen\u00ed s uhl\u00edkov\u00fdmi ocelemi jsou v\u0161ak tyto t\u0159\u00eddy n\u00e1chyln\u011bj\u0161\u00ed k mezikrystalov\u00e9 korozi zp\u016fsoben\u00e9 rozd\u00edlnou tepelnou rozta\u017enost\u00ed obou typ\u016f kov\u016f. Proto je velmi d\u016fle\u017eit\u00e9 zn\u00e1t obsah uhl\u00edku ve va\u0161\u00ed t\u0159\u00edd\u011b korozivzdorn\u00e9 oceli p\u0159ed v\u00fdb\u011brem \u00fapravy PWHT.<\/p>\n<h2>Celkov\u00e1 chemie<\/h2>\n<p>Slitiny, ze kter\u00fdch se skl\u00e1d\u00e1 nerezov\u00e1 ocel, se mohou zna\u010dn\u011b li\u0161it sv\u00fdm slo\u017een\u00edm. Na jej\u00edm slo\u017een\u00ed se pod\u00edlej\u00ed r\u016fzn\u00e9 pom\u011bry \u017eeleza, chromu, niklu a molybdenu; jejich p\u0159esn\u00e9 slo\u017een\u00ed z\u00e1vis\u00ed na tom, jak\u00fd typ slitiny nerezov\u00e9 oceli je zapot\u0159eb\u00ed a k jak\u00e9mu \u00fa\u010delu je ur\u010dena. Tyto faktory ovliv\u0148uj\u00ed mimo jin\u00e9 takov\u00e9 faktory, jako je pevnost, odolnost proti korozi, sva\u0159itelnost, hustota magnetismu a tepeln\u00e1 vodivost.<\/p>\n<p>N\u011bkter\u00e9 druhy nerezov\u00e9 oceli nap\u0159\u00edklad odol\u00e1vaj\u00ed kysel\u00fdm roztok\u016fm, zat\u00edmco jin\u00e9 ne. Zv\u00fd\u0161en\u00edm obsahu chromu a molybdenu ve slitin\u00e1ch nerezov\u00e9 oceli se zvy\u0161uje odolnost proti reduk\u010dn\u00edm kyselin\u00e1m, jako je kyselina chlorovod\u00edkov\u00e1, z\u0159ed\u011bn\u00e1 kyselina s\u00edrov\u00e1 a kyselina dusi\u010dn\u00e1. Bohu\u017eel se t\u00edm v\u0161ak nezv\u00fd\u0161\u00ed odolnost proti oxida\u010dn\u00edm kyselin\u00e1m, jako je koncentrovan\u00e1 kyselina s\u00edrov\u00e1.<\/p>\n<p>Korozn\u00ed prask\u00e1n\u00ed pod nap\u011bt\u00edm (SCC), dal\u0161\u00ed charakteristick\u00fd znak korozivzdorn\u00fdch ocel\u00ed, vznik\u00e1 p\u0159i dlouhodob\u00e9m p\u016fsoben\u00ed chlorid\u016f a p\u0159i zv\u00fd\u0161en\u00fdch teplot\u00e1ch a vede ke vzniku trhlin v kovu. Pokud se SCC neoprav\u00ed, m\u016f\u017ee v\u00e9st k selh\u00e1n\u00ed kovu, co\u017e m\u00e1 za n\u00e1sledek poruchu nebo vznik trhlin, kter\u00e9 jsou nakonec smrteln\u00e9.<\/p>\n<p>Nerezov\u00e9 oceli maj\u00ed vynikaj\u00edc\u00ed trvanlivost a odol\u00e1vaj\u00ed r\u016fzn\u00fdm prost\u0159ed\u00edm, co\u017e z nich \u010din\u00ed velmi \u017e\u00e1dan\u00e9 materi\u00e1ly ve v\u00fdrob\u011b. D\u00edky sv\u00e9 odolnosti mohou odol\u00e1vat chemick\u00fdm provoz\u016fm, ropovod\u016fm a plynovod\u016fm a dal\u0161\u00edm za\u0159\u00edzen\u00edm, p\u0159i\u010dem\u017e z\u016fst\u00e1vaj\u00ed neho\u0159lav\u00e9 - dal\u0161\u00ed d\u016fvod, pro\u010d se hojn\u011b pou\u017e\u00edvaj\u00ed ve stavebnictv\u00ed a ve v\u00fdfukov\u00fdch syst\u00e9mech automobil\u016f.<\/p>\n<h2>Teplota sva\u0159ov\u00e1n\u00ed<\/h2>\n<p>Nerezov\u00e1 ocel je vysoce odoln\u00e1 proti korozi, tak\u017ee je vynikaj\u00edc\u00ed volbou pro restaura\u010dn\u00ed kuchyn\u011b, \u0159emesln\u00e9 pivovary, l\u00e9ka\u0159sk\u00e9 vybaven\u00ed a p\u0159epravu kapalin a plyn\u016f. Nerezov\u00e1 ocel odol\u00e1v\u00e1 extr\u00e9mn\u011b vysok\u00fdm a n\u00edzk\u00fdm teplot\u00e1m i mnoha form\u00e1m chemick\u00e9ho a mechanick\u00e9ho nam\u00e1h\u00e1n\u00ed; nav\u00edc je velmi odoln\u00e1, dok\u00e1\u017ee odolat od\u011bru a n\u00e1raz\u016fm, ani\u017e by praskla.<\/p>\n<p>V z\u00e1vislosti na slo\u017een\u00ed nerezov\u00e9 oceli mohou b\u00fdt p\u0159i sva\u0159ov\u00e1n\u00ed nutn\u00e1 dal\u0161\u00ed opat\u0159en\u00ed. Pln\u011b austenitick\u00e9 t\u0159\u00eddy (\u0159ada 300) mohou b\u00fdt n\u00e1chyln\u00e9 k prask\u00e1n\u00ed, pokud jsou ponech\u00e1ny p\u0159i zv\u00fd\u0161en\u00fdch teplot\u00e1ch po del\u0161\u00ed dobu, proto\u017ee p\u0159\u00edvod tepla m\u016f\u017ee zm\u011bnit rovnov\u00e1hu mezi feritem a austenitem ve svarov\u00e9m i z\u00e1kladn\u00edm kovu, co\u017e vede k p\u0159\u00edpadn\u00e9 tvorb\u011b Sigma f\u00e1ze a prask\u00e1n\u00ed.<\/p>\n<p>Feritick\u00e9 a duplexn\u00ed korozivzdorn\u00e9 oceli vy\u017eaduj\u00ed zv\u00fd\u0161enou opatrnost vzhledem k ni\u017e\u0161\u00edm mezn\u00edm teplot\u00e1m a vy\u017eaduj\u00ed specifick\u00e9 teploty p\u0159edeh\u0159evu a tepeln\u00e9ho zpracov\u00e1n\u00ed po sva\u0159ov\u00e1n\u00ed, aby se zabr\u00e1nilo vzniku ne\u017e\u00e1douc\u00edch f\u00e1z\u00ed b\u011bhem sva\u0159ov\u00e1n\u00ed.<\/p>\n<p>\u00da\u010dinn\u00e1 PWHT m\u016f\u017ee sn\u00ed\u017eit citlivost SMSS-IGSCC v d\u016fsledku sr\u00e1\u017een\u00ed karbid\u016f v z\u00f3n\u00e1ch ochuzen\u00fdch o chrom v bl\u00edzkosti rozhran\u00ed svar\u016f a sn\u00ed\u017eit v\u00fdskyt vad ve spoj\u00edch souvisej\u00edc\u00edch s vod\u00edkem a z\u00e1rove\u0148 zv\u00fd\u0161it pevnost, ta\u017enost, odolnost proti korozi a odolnost proti d\u016flkov\u00e9 korozi v m\u00edrn\u011b kysel\u00e9m prost\u0159ed\u00ed.<\/p>\n<h2>Tlou\u0161\u0165ka \u0159ezu<\/h2>\n<p>Nerezovou ocel lze pou\u017e\u00edt v mnoha aplikac\u00edch a \u010dasto se vol\u00ed jako materi\u00e1l pro konstrukce d\u00edky sv\u00e9 pevnosti a odolnosti proti korozi. Jej\u00ed pevnost je v\u0161ak d\u00e1na nejen t\u0159\u00eddou a slo\u017een\u00edm slitiny plechu, ale tak\u00e9 jeho tlou\u0161\u0165kou; standardn\u00ed tlou\u0161\u0165ka ovliv\u0148uje, jak snadno dojde k oh\u00fdb\u00e1n\u00ed nebo deformaci, p\u0159i\u010dem\u017e siln\u011bj\u0161\u00ed plechy jsou odoln\u011bj\u0161\u00ed, ale vy\u017eaduj\u00ed speci\u00e1ln\u00ed n\u00e1stroje pro v\u00fdrobu.<\/p>\n<p>Tlou\u0161\u0165ku plech\u016f z nerezov\u00e9 oceli lze ur\u010dit pomoc\u00ed m\u011brky. A\u010dkoli \u010d\u00edslo rozm\u011bru neposkytuje p\u0159\u00edli\u0161 informac\u00ed o jejich skute\u010dn\u00e9 tlou\u0161\u0165ce, r\u016fzn\u00e9 kovy maj\u00ed r\u016fzn\u00e9 rozm\u011brov\u00e9 tabulky a mohou se od sebe tlou\u0161\u0165kou zna\u010dn\u011b li\u0161it. P\u0159i v\u00fdb\u011bru materi\u00e1l\u016f pro projekty konkr\u00e9tn\u00edch rozm\u011br\u016f je nezbytn\u00e9 zkontrolovat tabulky m\u011br, aby se potvrdila dostupnost v po\u017eadovan\u00fdch rozm\u011brech.<\/p>\n<p>Tepeln\u00e9 zpracov\u00e1n\u00ed nerezov\u00e9 oceli po sva\u0159ov\u00e1n\u00ed (PWHT) z\u00e1vis\u00ed na jej\u00ed t\u0159\u00edd\u011b a pou\u017eit\u00ed. Austenitick\u00e9 korozivzdorn\u00e9 oceli vy\u017eaduj\u00ed minim\u00e1ln\u00ed PWHT vzhledem k n\u00edzk\u00e9mu obsahu uhl\u00edku a vynikaj\u00edc\u00ed sva\u0159itelnosti; martenzitick\u00e9 a precipita\u010dn\u011b kaliteln\u00e9 oceli mohou m\u00edt prosp\u011bch z PWHT \u00fapravy, p\u0159i kter\u00e9 by se m\u011bl svarov\u00fd spoj postupn\u011b zah\u0159\u00edvat na c\u00edlovou teplotu a pot\u00e9 na t\u00e9to \u00farovni z\u016fstat po ur\u010ditou dobu.<\/p>","protected":false},"excerpt":{"rendered":"<p>Though progress in high temperature applications of stainless steel has been significant, significant issues still persist with weldments due to reheat cracking issues. Reheat cracking typically begins due to sensitization in the base metal heat affected zone (HAZ) and weld, leading to precipitation of chromium carbides. Carbon Content Carbon content of steel determines its strength, &hellip; <\/p>\n<p class=\"link-more\"><a href=\"https:\/\/pwhtsolutions.net\/cs\/is-pwht-required-for-stainless-steel-weldments\/\" class=\"more-link\">P\u0159e\u010dt\u011bte si v\u00edce<span class=\"screen-reader-text\"> &#8220;Is PWHT Required For Stainless Steel Weldments?&#8221;<\/span><\/a><\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[3],"tags":[],"class_list":["post-211","post","type-post","status-publish","format-standard","hentry","category-pwht-knowledge"],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/pwhtsolutions.net\/cs\/wp-json\/wp\/v2\/posts\/211","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/pwhtsolutions.net\/cs\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/pwhtsolutions.net\/cs\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/pwhtsolutions.net\/cs\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/pwhtsolutions.net\/cs\/wp-json\/wp\/v2\/comments?post=211"}],"version-history":[{"count":1,"href":"https:\/\/pwhtsolutions.net\/cs\/wp-json\/wp\/v2\/posts\/211\/revisions"}],"predecessor-version":[{"id":212,"href":"https:\/\/pwhtsolutions.net\/cs\/wp-json\/wp\/v2\/posts\/211\/revisions\/212"}],"wp:attachment":[{"href":"https:\/\/pwhtsolutions.net\/cs\/wp-json\/wp\/v2\/media?parent=211"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/pwhtsolutions.net\/cs\/wp-json\/wp\/v2\/categories?post=211"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/pwhtsolutions.net\/cs\/wp-json\/wp\/v2\/tags?post=211"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}